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Aspir sports club - Metahybrid - 2

Case Study: Building an International-Standard Badminton Court with METAhybrid® Thermal Insulated Sheets

Client: Aspire Sports Club

Location: Maharashtra, India

Products Used:

The Vision

Aspire Sports Club approached Geometric Steels with a clear goal:

"To construct an international-standard badminton court without using any artificial cooling systems, while maintaining optimal indoor comfort."

This was more than just a construction project—it was about designing a space where athletes could perform at their best without discomfort from heat or noise.

The Challenges

  1. Thermal Comfort Without HVAC: High radiant heat, especially during peak hours (11 AM–4 PM), was a major concern. The goal was to reduce indoor heat without relying on air conditioning.
  2. Consistent Airflow & Passive Ventilation: The design required 8–10 air change cycles per hour to maintain fresh, breathable air.
  3. Sound Dampening: Echoes and rain noise in metal-roofed courts can disrupt games. Sound insulation was a must.

The Solution

✅ METAhybrid® Thermal Insulated Metal Sheets

Geometric Steels proposed METAhybrid® sheets with a 12mm insulation layer. These sheets were used for both roofing and cladding.

  • Reduces heat transfer by breaking the thermal circuit—ensuring a 7–8°C temperature drop inside the structure.
  • Blocks rain noise by 60–70%, improving acoustic comfort.
  • Galvalume colour-coated finish with a protective guard film for scratch resistance during installation.

✅ Airflow Hat Top Ridgevent

To solve the ventilation issue, a Hat Top Ridgevent system was installed along the entire apex of the roof.

  • Supports passive ventilation—hot air naturally rises and escapes through the vent without requiring fans or blowers.
  • Delivers continuous air exchange, meeting the required 8–10 cycles per hour.
  • Functions as a natural exhaust system, reducing heat buildup.
On-Site Experience
Even during installation, the difference was noticeable. Workers reported no heat shocks while handling the roofing sheets, unlike traditional metal panels. According to the Aspire team, the design was:
“Scientifically planned, effective, and energy-efficient—allowing us to maintain comfort without artificial systems.”
The Outcome
✔ A structure that maintains thermal comfort even during peak sunlight hours
✔ Reduced noise levels, even during heavy rain
✔ No dependence on artificial cooling or ventilation
✔ A high-performance court ready for national and international-level play
Want a similar solution for your sports facility or industrial project?
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